Automation Controls Engineer (Atlas Copco) in Decatur

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Title: Automation Controls Engineer (Atlas Copco)

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Decatur, IL (100% Onsite)

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Duration: 12 Months

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Customer: CATERPILLAR

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Visa: All US valid visa’s will work

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We are seeking an experienced contractor to support programming, commissioning, and optimization of Atlas Copco Power Focus 8 (PF8) torque controllers at our manufacturing facility in Decatur.

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• Configure, program, and commission Atlas Copco PF8 controllers.

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• Develop and validate tightening strategies, PSETs, jobs, and multi-step fastening sequences.

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• Perform Advanced Tool Programming (ATP) configuration and optimization.

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• Configure and support Reject Management functionality, including repair/rework workflows and traceability requirements.

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• Integrate torque systems with PLCs, barcode scanners, MES, and plant networks.

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• Troubleshoot controller, tool, communication, and process-related issues.

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• Support runoff, launch activities, operator training, and production startup.

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• Document controller configurations, process settings, and troubleshooting procedures.

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• Proven hands-on experience with Atlas Copco Power Focus controllers, preferably PF8.

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• Strong understanding of torque-controlled assembly processes and fastening applications.

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• Experience with Advanced Tool Programming (ATP) and Reject Management software.

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• Ability to create and modify tightening strategies, jobs, and error-proofing logic.

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• Experience with industrial communications and manufacturing system integration.

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• Ability to work independently with Manufacturing Engineering, Controls Engineering, Quality, and Operations teams.

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• Automotive or high-volume manufacturing experience.

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• Launch, commissioning, and production support experience.

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• Knowledge of torque traceability, quality systems, and error-proofing methodologies.

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